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Electrogenis
We are pioneers in designing innovative analytical and measuring instruments for the metallurgical industry.
All our products are designed to provide accuracy and speed.
Our temperature sensors, molten metal samplers and customized technological solutions focus on increasing productivity without compromising quality.
About Us
Our Core Values
As a company and as individuals, we at Electrogenis value integrity and continuous self-improvement. We are committed to our customers and partners and are passionate about our work.
At Electrogenis we focus primarily on quality, reliability and innovation in all our products and services.
We are a team of professionals with diverse experience in modern methodologies used in Metallurgical, Pharmaceutical and Oil & Gas Industries.
Our primary goal is to provide customer satisfaction and prompt service.
Our commitment to quality enabled us to obtain the ISO 9001:2015 certification.
Our Motto
Electrogenis aims to deliver the most competitive quality products coupled with prompt services to ensure customer satisfaction..
Consumable Products
Temperature Tips and Molten Metal Samplers
These consumable (disposable) Thermocouple tips are used in Steel plants and foundry industry for contact based temperature measurement.
Mark III
- Available in 10% (Type S) and 13% (Type R)
- Length : 300 mm to 1500 mm
Mark IV
- Available in 10% (Type S) and 13% (Type R)
- Single Dip Length : 300 mm to 1500 mm
- Multi Dip Length : 300 mm to 750 mm
Mark VII
- Available in 10% (Type S) and 13% (Type R)
- Single Dip Length : 300 mm to 1500 mm
- Multi Dip Length : 300 mm to 750 mm
Ceramic Tips
- Available in 10% (Type S) and 13% (Type R)
- Can detect temperatures 5 to 6 times in slag free conditions
- Ceramic tube Length : 70 mm
Anti-Splash Tips
- Available in 10% (Type S), 13% (Type R) and 6% / 30% (Type B)
- Paper Tube Length : 300 mm to 900 mm
- Coating : Ceramic Sleeve of 75 mm or 150 mm
Immersion Sampler
- Used for sampling molten metal from the furnace
- Length : 900 mm / 1200 mm / 1800 mm
- Sampler Shape : Round / Oval / Twin
Accessories
We sell all types of accessories used for contact based temperature measurement.
Compensating Cables
- Thermocouple Compatibility: B, K, R, S Types
- Core Count: As needed
Receptacles (Contact Blocks)
- Thermocouple Compatibility: B, K, R, S Types
- Thermocouple Models: Mark 3, 4, 7
Lance Assembly
- "L" Shape
- Collapsible
Temperature Meters
Common Features for both Temperature Meters
Measures temperature of molten metal
- Proven Accuracy of +/- 1 °C
- Audio-visual prompts
- In-built calibration preserver
Common Customizations for both Temperature Meters
- PC Based system for Data Analysis
- Wireless Communication with Display
- Wireless Data Monitoring System
- Choice of Temperature Detection Techniques
Portable (Battery Operated) Temperature Meter
In addition to the common features listed above
- Low power components used
- In-built BMS (battery management system)
- Battery charging with auto-cut-off
- Ergonomic design
Mains Operated Temperature Meter
In addition to the common features listed above
- Available in size 2/4/6/8 inch ultra-bright LED display, to clearly display results for the shop floor
- PC Based System can capture and display real-time data
Timers & Counters
Furnace Timer
Pouring Timer
- This countdown timer monitors whether the pouring cycle is completed in the specified time period.
- Mainly used in SG Iron Foundries where it is essential that the magnesium treated liquid metal should be poured into moulds within specific time period.
- In case of grey iron foundries, the pouring of liquid metal has to be restricted to a certain temperature limit.
- Attention grabbing audio-
Mould Counter
- Tracks and displays number of moulds poured.
- Tracks data by hour / shift / day / cumulative.
- Data logger facility available with option of wireless data communication.
Customized Solutions
Charge Calculation Remote Display (CCRD)
This dedicated system interacts with the Spectrometer Output of the sample being analyzed and displays the elemental composition over the shop floor
- Calculates the charge addition details
- No modifications are needed to the existing Spectrometer Device or Software
Dedicated system allows:
- Material / item-wise configuration of elements to be displayed
- Allowable higher and lower limits for elemental content
- Storage of historical data
- Wireless communication between the CCRD on the shop floor and the master system in the control room
- The EGS CCRD design is robust enough to consume data from output files of Spectrometer Softwares of different manufacturers
- Attention grabbing audio-visual prompts to indicate when values are out of range.
Benefits
- Faster, accurate and unambiguous communication of results provides huge savings as need to hold heat is minimized
- Faster communication of results eliminates delays in addition of charge
- Manual errors are eliminated in the charge calculation process
- Furnace Tilting Lock, when enabled can reduce rejections
Customizations
- Furnace Tilting Lock to prevent manual errors when elements are out of desired range
- Wireless communication range can be extended as needed
- Multiple displays can be added in a mesh network to cover larger area across multiple shop floors
- Multiple screen sizes available
Customized Large Display Unit (LDU)
The Large Display Units are the information display screens shown above
- LDU can be used with all the products above
- Display sizes of can be customized as needed
- Wired connectivity extendable up to 1.5 km
Customizations Available
- Wireless connectivity
- Mesh network of two or more displays
Internet Of Things (IOT) Capability
- Coming Soon!
Customized Solutions
- In today’s market the organizations that can adapt to the ever changing external and internal situations are more likely to succeed.
- In order to make the state of perfection a reality, it is very necessary to constantly monitor and rethink your organization’s existing processes.
- At Electrogenis we make it our mission to help you redesign your reality and achieve your goals using a collaborative approach towards problem solving.